Aeroplane Engineering Plant | Eaton
Distruption Mitigated Across 24hr Operations.
Trusted partner:
The challenge:
Multiple roof areas at an aeroplane engineering plant in Eaton was experiencing active water ingress, requiring immediate mitigation to protect sensitive operational machinery below. Temporary internal troughs had been installed to capture leaking water and prevent it from impacting equipment, highlighting the urgency of a permanent solution.
The main roof comprised an ageing felt system that had developed extensive blistering. These blisters were allowing cracks to form, creating direct entry paths for water. In addition, a smaller metal composite roof was also leaking and required full refurbishment. The project was further complicated by operational constraints. Access was limited both externally and internally due to live machinery, a small compound area, and restricted lifting capabilities. Works needed to be carefully phased to maintain ongoing operations while ensuring safety at all times
The solution:
The completed refurbishment delivered fully watertight roof systems across both felt and metal roof areas, eliminating active leaks and removing the need for temporary internal water management measures.
The installation of POWERply SA Self-Adhesive Flat Roof System and AlphaGuard PUMA Flat Roof System combined with upgraded roof details, new skylights, and rationalised penetrations, significantly improved the roof’s long-term performance and reliability. Careful phasing and access planning ensured the project was completed safely and efficiently within a live operational environment, protecting critical machinery and supporting uninterrupted business operations.
